Qizhong CNC Equipment Co., Ltd. Du Hongwei
CNC machine tools are the “working machine†in the equipment manufacturing industry. China is the world's largest machine tool consumer, but because China's CNC machine tools still have a big gap with foreign countries in terms of design, materials, technology, parts processing, etc., the production capacity of domestic high-end CNC machine tools is still low, still A large number of high-end CNC machine tools need to be imported from abroad. In the future, the development trend of machine tools will gradually develop towards automation, intelligence and green. Intelligent machine tool means that the machine tool can realize the functions of the whole process monitoring, production process management, data storage management, cutting process management, status monitoring and intelligent diagnosis during the operation. Therefore, domestic machine tool manufacturers should follow the characteristics of the company, keep up with market demand, upgrade the products and adjust the product structure, improve the market competition of high-end CNC machine tools, get rid of the dependence of high-end machine tools on foreign countries, and increase independent intellectual property rights. And the ability to control the core technology. Qihong CNC Equipment Co., Ltd. Du Hongwei said in an interview with metal processing online that the production of intelligent machine tools is mainly considered from the following aspects.
Development of production process management and cutting process management system software
For CNC machining centers, grinding machine tools, gear processing machines such as gear milling machines, gear grinding machines, gear hobbing machines, etc., develop production process management and cutting process management software systems to meet user processing requirements according to different production and processing requirements of the user group. Reduce the work intensity of the user's processing technology and processing procedures, improve work efficiency, and reduce the error rate caused by human factors. The production process management and cutting process management interface is shown in Figure 1.
Figure 1 Production process management and cutting process management interface
Development of intelligent diagnostic system
Because CNC machine tools are the “working machine†in the equipment manufacturing industry, they are widely used in various industries, and the maintenance capabilities of machine tool users are also uneven. In order to facilitate the user to repair the machine tool and reduce the failure rate of the machine tool, Reduce user maintenance, quickly troubleshoot, reduce machine downtime, and provide accurate intelligent diagnostic systems for machine tools. The intelligent diagnostic system allows you to find fault points in detail and quickly troubleshoot them. The intelligent diagnosis interface is shown in Figure 2 and Figure 3.
Figure 2 Intelligent diagnosis interface Figure 3 Intelligent diagnosis interface II
remote control
Remotely monitor and diagnose the machine tool through the network, mobile phone text message, etc., get the status information of the machine tool anytime and anywhere, and send the message to control the machine tool, so that the machine tool manufacturer can understand the operation of the machine tool at the first time without using the user site. The problems of the equipment quickly prompt the user to solve the faults of the machine tool through the network and communication, and reduce the after-sales service cost of the machine tool manufacturer to ensure the smooth and normal operation of the equipment.
Automatic detection system
The machine is equipped with a tool inspection system and a workpiece measurement system.
The tool inspection system provides fast collision detection and reliable tool monitoring during workpiece machining to prevent tool breakage, tool wear and excessive load on the tool.
The workpiece measuring system can detect the machining allowance according to the measured data, automatically distribute the machining feed amount, perform the precision inspection on the final workpiece, evaluate the accuracy level generation accuracy inspection report and data report and print.
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