In the face of the challenge of sustainable production, there is a new idea, technology and technology are affecting manufacturers.
A concept for the efficient allocation of resources to create a solution called REM - doing more with fewer resources and finding techniques for recycling and recycling to save materials
These REM innovations are helping a large number of manufacturers to alleviate the grim situation and increase their competitiveness.
The metalworking fluid industry plays a very important role in REM by providing smart, sustainable solutions to save energy. As a global leader in metalworking fluids, Quaker Chemical is helping customers solve energy efficiency, waste, safety and durability through the use of new coolants and cleaning agents and the promotion of sustainable chemicals.
Review the use of coolant and cleaning fluid
Improved machining operating costs and sustainable use can be achieved through routine controls such as close monitoring and upgrades to bio-more stable coolants to extend cleaning fluid life. But if you achieve large-scale ecological and economic results, you need a sound working method.
Quaker product manager Laurent Ilievski talked about how Quaker developed new coolants and cleaning fluids when he said, “Most manufacturers use materials in a large number of pipelines – in the process, using special coolants and cleaners After the use is exhausted. We know that our customers are looking for ways to save resources, we should rethink the entire process and make changes from start to finish."
In the use of traditional coolants and cleaners, special metalworking fluids are discharged after use in each step.
The latest technology invented by Quaker is called two-component 2 PAQ technology. This technology includes two functions, a cooling/cleaning agent, which can be used in a wide variety of processes. When used as a cleaning agent, it can be added directly in the cutting fluid tank - so he will be used twice. Ilievski said “Using 2 PAQ technology can reduce waste liquid emissions by 90%. Especially for customers with CNC central systems (100,000 or 200,000 liters).â€
Two-component 2 PAQ technology has helped Quaker customers achieve energy efficiency and cost savings. First, by reducing the amount of waste, customers using 2 PAQ technology are closer to their environmental goals. Second, the cost of saving resources as follows is obvious.
· Minimize water consumption by replenishing the emulsifier cleaner
· Reduce processing costs by significantly reducing the amount of energy and waste disposal
· Equipment invested in waste disposal will be eliminated or reduced
Ilievski added: "One of our customers plans to install a larger evaporator. Once the 2PAQ products are used in production, they not only stop running the evaporator, which is equivalent to saving electricity for three months of the year, and It also avoids the need to purchase a new evaporator."
In addition, 2PAQ products have been proven to enhance cutting performance, especially in terms of foam performance and emulsion stability. Ilievski went on to say: "This customer, who used the boron-free version of the 2PAQ product, only used one additive last year, and this was used for maintenance during the summer vacation. This is a big improvement for them."
2PAG summary
The concept of 2PAG is based on diverse chemical composition and a new way of working. A product consisting of two components replaces the specialized products that the manufacturer uses for machining (sometimes 20 or more than 20 products)
2PAQ products are prepared by adding two components of “aqueous phase†and “oil phase†to water in different proportions – to meet various cooling and cleaning needs.
For example, if the operation requires higher lubricity, the "oil phase" emulsion will provide a higher performance microemulsion at a higher concentration to process cast iron, steel and aluminum alloys.
The diversity of 2PAQ products also makes him a cleaning agent between processes. When the cleaning agent reaches the liquid change period, it can be added to the cooling tank as a "water phase" without draining.
Due to the diversity of 2PAQ products, Quakercool Oil HR and Quakercool W Alca
Widely used in a variety of applications, cleaning agents are added to the cooling tank for recycling
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