Foreword During the “Eleventh Five-Year Plan†period, the development of the printing and dyeing industry was generally good: the output value of production continued to grow, the operation quality and efficiency improved, the domestic demand increased, the international competitiveness improved, the structural adjustment made progress, the transformation and upgrading accelerated, and the elimination of outdated production capacity was effective. Significantly, energy saving and emission reduction progressed steadily. The output growth rate of the printing and dyeing industry during the “Eleventh Five-Year Plan†period was lower than that during the “Tenth Five-Year Plan†period, and there has been a clear shift from quantitative growth to quality-effective growth. During the “11th Five-Year Plan†period, the printing and dyeing industry experienced a special state of responding to the crisis, overcoming the impact of the crisis and gradually returning to the normal growth track.
During the "12th Five-Year Plan" period, economic globalization will continue to develop in depth, and the world economy will gradually resume its growth during adjustments. At the same time, this period is a crucial period for China to achieve the goals of building a well-off society in an all-round way. It is a thorough implementation of scientific development. The important period for constructing a harmonious socialist society is also a crucial period for deepening reforms. Turning ways and adjusting structures will become the main line of development. In general, the international and domestic environment is conducive to the printing and dyeing industry to continue to maintain stable and sustainable development. Opportunities outweigh the challenges. During the “Twelfth Five-Year Plan†period, the printing and dyeing industry will focus on promoting technological innovation in the industry, reducing resource consumption, reducing environmental pollution, increasing product added value, improving the quality and efficiency of economic growth, innovating marketing models, and accelerating structural optimization and development. Way to change.
I. Development Achievements of the “Eleventh Five-Year†Printing and Dyeing Industry (I) Rapid Development of the Printing and Dyeing Industry 1. Continuous Increase in Production and Sales During the “11th Five-Year Plan†period, despite the impact of the international financial crisis, the production and sales of the printing and dyeing industry in China continued to grow. From 2005 to 2010, the scale of production and output value increased year by year; the growth rate of production showed a clear "V"-shaped trend; in 2008, it was the bottom, and the growth rate of output value was basically stable except that in 2009. In 2010, China's printing and dyeing enterprises above designated size produced 10.165 billion meters of printing and dyeing cloth, an increase of 66.13% over 2005, an average annual increase of 10.69%, and a total industrial output value of 303.405 billion yuan (estimated), an increase of 101.53% over 2005, with an average annual growth of 15.05. %; sales value of 296.981 billion yuan (estimated), an increase of 101.97% over 2005, an average annual growth of 15.10%; production and marketing rate of 97.84%, production and sales convergence is basically good, maintaining a high level of 97.5% or more.
2. Steady increase in economic benefits During the “11th Five-Year Plan†period, while maintaining a certain growth rate and increasing scale, the printing and dyeing industry pays more attention to scientific and technological progress, scientific and technological innovation, and improvement in management levels, and actively responds to the pressure of rising cost of production factors. Improve profitability and level, improve economic growth quality and efficiency. In 2010, the total profits of enterprises above designated size in the industry reached 12.678 billion yuan (estimated), an increase of 163.36% over 2005, with an average annual growth of 21.37%; gross profit margin increased from 9.42% in 2005 to 10.51% in 2010, an increase of 1.09 Percentage points; profit margin increased from 3.29% in 2005 to 4.29% in 2010, an increase of 1 percentage point. The labor productivity (current production value) of enterprises above designated size in the industry has increased from 332,200 yuan/person/year in 2005 to 481,400 yuan/person/year in 2010, an increase of 45.82%.
3. Exports maintained growth, and the resilience of changes in international market demand increased In the “Eleventh Five-Year Plan†period, in addition to the overall decline in export volume, amount, and unit price in 2009, China’s printing and dyeing cloth exports showed an overall year-on-year growth. In 2010, the six major categories of printing and dyeing exports were 12.668 billion meters, an increase of 22.11% over 2005, an average annual increase of 4.07%; the export value was 12.935 billion US dollars, an increase of 52.47% over 2005, an average annual increase of 8.80%; and the export unit price was 1.02 USD/ Meters, an increase of 24.86% over 2005, and an increase of US$0.2 per meter.
During the “Eleventh Five-Year Plan†period, printing and dyeing companies continued to adjust their market structure to adapt to changes in the international situation. Compared with 2005, the proportion of Asian markets fell from 54.65% to 46.77%, a reduction of 7.88 percentage points; the proportion of African market increased from 20.48% to 24.52%, an increase of 4.04 percentage points; the proportion of the American market was 14.45 % rose to 17.34%, an increase of 2.89 percentage points; the proportion of the European market rose from 9.90% to 10.92%, an increase of 1.02 percentage points. In particular, after the financial crisis, China has enhanced its trade with emerging market countries and regions. Printing and dyeing cloths have significantly increased their exports to emerging markets such as ASEAN, Russia, and Brazil. The proportion of exports to total exports was 12.17% in 2005, respectively. 1.52% and 2.31% increase to 15.54%, 3.23% and 3.94% in 2010.
(II) Significant achievements in scientific and technological advancement 1. Significant increase in equipment level During the “11th Five-Year Plan†period, the printing and dyeing industry carried out large-scale technological transformation and gradually eliminated outdated equipment with high water consumption and poor stability, saving energy, saving water, and reducing consumption. The number of environmentally-friendly equipment increased, especially in the eastern coastal areas, and the proportion of the world's advanced printing and dyeing equipment has been greatly improved. The level of automatic control of equipment has been continuously improved. On-line detection technologies for fabric moisture content, hot air humidity, liquid level, door width, roll diameter, edge position, length, temperature, speed difference, and shrinkage ratio have been gradually applied in printing and dyeing enterprises. The application of on-line detection technology of fabric moisture and alkali concentration has achieved very significant technological effects and energy-saving emission reduction effects. In addition, the proportion of broad-spectrum production equipment has increased year by year, and the proportion of equipment with a width of 280 to 320cm has increased from 1% in 2005 to 3%.
2. Breakthrough progress in process technology During the "Eleventh Five-Year Plan" period, China's printing and dyeing industry closely focused on national and industry development plans and goals, accelerated technological innovation and development, and dyeing and finishing technologies for printing and dyeing clean production technologies and new textile materials. Many breakthroughs have been made in the dyeing and finishing technology of multi-component fibers, the application of new dyes and auxiliaries, the treatment and reuse of waste water, and the recycling of resources, and some advanced technologies have been promoted and applied in enterprises to the entire industry. The technological progress has played a positive role in promoting. During the “Eleventh Five-Year Plan†period, a total of 99 scientific and technological achievements across the industry were awarded the Science and Technology Award of the China National Textile and Apparel Council, including 9 first-prize awards and 31 second-prize awards. Of the 99 scientific and technological achievements, 2 won the National Science and Technology Progress Award 2 Awards, 3 won the second prize of the National Science and Technology Invention Award.
(III) Improvement of the overall level of printing and dyeing products During the “11th Five-Year Plan†period, the capability of independent innovation of the printing and dyeing industry increased, and product development capacity increased. The output value rate of new products for printing and dyeing cloth increased from 5.69% in 2005 to 7.78% in 2009, for 4 years. Increased 2.09 percentage points; product added value increased from 1.1040 in 2005 to 1.1210 in 2009, an increase of 0.017 percentage points. At the same time, as the level of printing and dyeing equipment has been improved and advanced technology has been promoted and applied, the stability of product quality has been improved, the grades have been improved, and the requirements for small batches, varieties, and fast delivery have been met. The international competitiveness of dyeing and printing products has gradually increased, and the substitution rate of imported products has increased.
(IV) Significant progress has been made in enterprise management informatization With the popularization of computers and advances in software development, information technology has been gradually applied in the printing and dyeing industry, and information technology has been used to transform traditional production processes, marketing processes, and management processes. Accelerate the response to users and the market and improve the efficiency of enterprise management. Most of the printing and dyeing process parameters can be monitored, and monitoring and closed-loop control systems for stand-alone machines have also been industrialized, and the automation and digitization of printing and dyeing production lines have improved. The widespread adoption of computer-based color matching and color separation plate making technologies has greatly improved the quality of printing and dyeing products. The enterprise resource planning system (ERP) has been developed and applied in large-scale backbone enterprises. It reduces raw material inventory, saves costs, improves product quality and labor productivity, shortens the product development cycle, and improves the operation and management level and competitiveness of printing and dyeing companies. .
(V) Achievements in Industrial Structure Adjustment The market structure has been continuously adjusted, and the supporting role of domestic demand for the industry has become increasingly significant. The complex and ever-changing international financial situation and economic trend have prompted the printing and dyeing industry to adjust its development strategy in a timely manner, and will rely solely on the expansion of exports to become a strategy relying on expanding domestic demand and stabilizing exports, and efforts will be made to resolve the structural contradictions and problems that have accumulated over the long term. During the “Eleventh Five-Year Plan†period, China’s education, education, employment, health care and other people’s livelihoods have rapidly expanded financial expenditures, and the effects of consumption stimulus policies have increased; residents’ real income has maintained a relatively high growth, consumption expectations have improved, and the consumption structure has been accelerated. The actual growth of household consumption reached a relatively high level. The domestic demand market has increased the pulling effect of the printing and dyeing industry. The domestic sales value of the printing and dyeing industry has been increasing year by year. In 2010, the above-scale printing and dyeing enterprises realized domestic sales output value of 249.55 billion yuan (estimated), which was 2.6 times that of 2005, with an average annual growth of 21.06%; the domestic sales output value accounted for 84.03% of the total sales value, 18.75 more than the 65.28% of 2005. percentage point.
Product structure is constantly adjusted to meet market demand changes. The proportion of cotton printing and dyeing cloth basically maintained its original level, the proportion of cotton blended textile interwoven printing and dyeing cloth decreased greatly, and the proportion of purified fiber printing and dyeing cloth increased greatly. The proportion of printed and dyed fabrics has increased, and the proportion of bleached fabrics has decreased. In addition, the company has increased the research and development of new fiber fabrics, multi-component fiber fabrics and functional fabrics. The processing level of these products has been continuously increased, and the proportion of these products has continuously increased to meet people's escalating consumer demand.
The economic advantages of industrial clusters are fully reflected. In the Pearl River Delta, the Yangtze River Delta, and the Bohai Bay region, the printing and dyeing industry clusters have been increasing year by year, playing an important role in the development of the printing and dyeing industry. The proportion of printing and dyeing cloth production in the five eastern coastal provinces of Zhejiang, Jiangsu, Shandong, Guangdong and Fujian, etc., increased from 89.89% in 2005 to 91.37% in 2010. The Shaoxing, Xiaoshan, Zhejiang, Wujiang, Jiangsu, Changzhou, and Shishi, Fujian regions, the printing and dyeing industry cluster full of the advantages of a fully manifested economy, many private enterprises in these areas a high starting point, advanced equipment, large-scale production, product adaptability.
(6)Energy-saving and emission-reduction steadily During the “Eleventh Five-Year Plan†period, energy-saving and emission reduction is a key task for the development of the printing and dyeing industry. A number of new energy-saving and water-saving technologies have achieved R&D breakthroughs and have been applied in the industry. Significant progress has been made in pollutant control technologies, and resource recycling technology has made positive progress. The printing and dyeing enterprises actively carried out equipment transformation and technological innovation, and adopted new equipment, new processes, and new technologies. The industry has achieved remarkable results in energy conservation and emission reduction. From 2005 to 2010, the amount of fresh water taken by printing and dyeing cloth production dropped from 4 tons/100 meters to 2.5 tons/100 meters, down 37.5%; the reuse rate of printing and dyeing cloth production water increased from 7% to 15%, an increase of 8 percentage points; The comprehensive energy consumption of printing and dyeing cloth production fell from 59 kg of standard coal/100 meters to 50 kg of standard coal/100 meters, a decrease of 15%.
(7) Major problems in the development of the industry 1. The pressure on ecology and environmental protection is one of the biggest pressures for pollution reduction. Printing and dyeing industry is a key industry in the textile industry chain to increase the added value of products. It is also an industry with high energy consumption, high water consumption, and large amount of waste water. At the same time, due to the high water quality requirements for printing and dyeing, the water reuse rate of the printing and dyeing industry Lower. In recent years, although China's printing and dyeing industry has done a lot of work in energy saving and emission reduction, and achieved remarkable results, with the sustained and rapid development of the industry, the total amount of water resources consumed and the total amount of wastewater discharge are still increasing. The proportion of wastewater discharge in the printing and dyeing industry to the total amount of industrial wastewater discharged in the country has continuously increased and it has become one of the key pollution sources in China's industrial system. Due to the unbalanced development among regions and enterprises, the water consumption and comprehensive energy consumption of unit products in the whole industry are still far behind the advanced countries and regions. More than 90% of the capacity of the printing and dyeing industry in China is concentrated in the five coastal provinces in the east. Due to the over-concentration of production capacity, the total discharge of pollutants in some areas exceeds the environmental carrying capacity, coupled with some problems in policies and management, these areas have greater environmental pressure. The high costs brought about by pollution treatment have severely weakened the competitiveness of enterprises and have become a bottleneck restricting the healthy and sustainable development of the textile printing and dyeing industry.
Second, the ecological requirements of products are getting higher and higher. The ecological requirements of the European and American markets for textiles are getting higher and higher, and the ecological performance has become the content that must be inspected in international trade. Moreover, the indicators are increasing and the setting speed is gradually accelerating. The Eco-Lable labeling regulations, Oeke-Tex100 labeling regulations, and REACH regulations have had a substantial impact on China's textile printing and dyeing industry. Japan and other countries outside Europe and the United States have paid more and more attention to the ecological safety of products. Printing and dyeing enterprises have higher and higher production and processing requirements.
2. The level of process technology and equipment needs to be further improved in the eastern coastal areas of China. The production equipment of some printing and dyeing enterprises has reached the international advanced level. However, the overall level of equipment in the printing and dyeing industry is still not high, and there are still many companies with poor stability and energy The problem of high water consumption, low degree of automation, and high levels of automation and energy consumption are particularly prominent. With modern electronic technology, automation technology and biotechnology as the means, most of the internationally advanced technologies such as short-flow, waterless or less watermark dyeing and processing have already been applied, but they are mainly concentrated on backbone enterprises with better capital conditions and in the whole industry. The application coverage is still small, and most companies have problems with long production processes, high energy consumption, high water consumption, and poor product quality stability. In addition, compared with developed countries, although there is not much difference in the processing technology of conventional varieties in China's printing and dyeing industry, the level of production technology of high-grade fabrics is relatively backward. In particular, there are still significant gaps in key process technologies.
3. The company is mainly engaged in processing and production, and the capacity for independent innovation is weak. Printing and dyeing companies' R&D investment accounts for a low proportion of product sales revenue. Most of the enterprises have sample processing materials for the first time, and they are mostly mimicking and following in process technology, variety development, and management. The company's ability to innovate has improved. Due to the lack of independent innovation capability, China's printing and dyeing products are mainly conventional products with low technical content and lack of high-value-added specialty products. In Europe and the United States, the proportion of fabrics containing natural fibers and recycled fibers has increased year by year. European and American high-end cotton-containing products have focused on the development of multiple combinations of cotton/silk, cotton/hemp, cotton/wool, and super fine recycled fibers, ultra-fine chemical fibers, including multiple raw materials. , multi-color combination, multi-style combination, get a very different style and feel. China is generally a polyester/cotton or ammonia/cotton product, which is relatively monotonous, with few varieties of various fancy yarns, fewer varieties of three-dimensional structural design, and poor visual impact of new products. Although the variety and quantity of new products have greatly increased each year, most of them are changes in crafts, patterns, and colors, and are the follow-up and imitation of advanced country products. At present, China's printing and dyeing production still remains at the stage of processing mode mainly based on "substitution processing," and it is in the process of manufacturing and manufacturing in the global division of labor system, and lacks of extensions to R&D, design, and marketing.
II. Opportunities and Challenges for the Development of the “Twelfth Five-Year†Printing and Dyeing Industry During the “Twelfth Five-Year Plan†period, economic globalization will continue to develop in depth, and the world economy will gradually resume its growth during adjustments. At the same time, the 12th Five-Year Plan period will still be China. Economic development, an important strategic opportunity period.Overall, the international and domestic environment is conducive to the printing and dyeing industry to continue to maintain stable and sustainable development, opportunities and challenges coexist, the opportunity is greater than the challenge.
(I) Opportunities 1. The trend of global economic integration cannot stop the changing socio-economic environment, indicating that the trend of economic globalization is irresistible. The global financial crisis triggered by the subprime mortgage crisis in the United States further indicates that the framework for economic globalization has taken shape. Trade liberalization, internationalization of production, financial globalization, and globalization of science and technology are the main manifestations of global economic integration. Under this background, the global mobility of production factors and the efficiency of allocation will be further enhanced, thus promoting the globalization process to enter a new stage of accelerated development. Driven by globalization, the world economy is expected to maintain a strong growth momentum for a long period of time. The Chinese textile printing and dyeing industry will maintain a good opportunity for development.
2. The demand potential of emerging economies will be further released After the crisis emerges, the economic development of emerging market countries and regions enjoys a good momentum. Individual consumer demand and related industrial consumer demand are strong. The pulling role of China's textile and apparel exports is becoming increasingly apparent, becoming a new export of textile and apparel in China. growth point. At present, emerging markets account for more than 40% of the world economy. In the coming years, emerging markets will develop rapidly along with the economies of emerging economies. Their demand potential will be further released and their share of the world economy will increase. Therefore, despite the fact that the supply and demand of textiles in the international market have been basically balanced, the diversification of the export market can still ensure the share of China's printing and dyeing cloth exports in the international market.
3. Changes in consumer demand provide a new growth point for the development of the industry. With the advancement of science and technology and economic development, people's dress concept has changed, and they have paid more attention to environmental protection, multiple functions and intelligence, and comply with this market demand. The multifunctional fabric market has great potential.
(1) Functional fabrics With the advancement of science and technology and the improvement of the quality of life, consumers' demands for textiles and clothing are not limited to fashion. They are increasingly demanding for the functionality and comfort of textiles. It is hoped that textiles and clothing will have special functions. The effects, such as antibacterial, anti-microbial, ironing-free, heat preservation, etc., and the improvement from the single function of antibacterial, anti-wrinkle and the like to the multi-functional finishing performed by increasing the added value of the fabric. Functional textiles will be the growth point in the international market.
(2) The temperature of environmentally-friendly textiles is increasing, and glaciers are melting. Global warming is increasingly attracting attention. The EU "REACH" regulations and other regulations are to solve the problem of environmental destruction by evaluating, authorizing and restricting chemical substances in fabrics. Non-toxic, biodegradable and environment-friendly fabrics are hot spots in the research and development of the world textile industry. Eco-friendly textiles are a potential market.
(3) Intelligent Textile Advanced textile technology, computer engineering and material science have promoted the development of intelligent textiles. Combining dress and clothing with information reception, processing and transmission, improving the micro-circulatory space environment for dressing and implementing remote monitoring, nursing and guidance through dress, and enhancing certain functions of the human body have become the research and development direction of intelligent clothing. In the field of entertainment, sports, military, medical and engineering technology, many smart textiles have entered the application stage, such as bionics swimwear, medical guardianship, discoloration, breathable fiber, network clothing and so on. The textile fabrics with intelligent functions have shown good prospects both in R&D and application.
4. China's economy is generally in a rising period, and domestic effective demand continues to grow. Currently, China's economy is generally rising. Under this general environment, the sustained growth of domestic demand will bring favorable conditions for the sustainable and healthy development of the textile printing and dyeing industry.
With the growth of the domestic economy and the increase in disposable income of residents, textiles and clothing are important consumer goods for residents to improve their living standards, and expenditures on textiles and clothing are also growing. There is huge room for growth.
As China's reform and opening up efforts continue to increase, and the market economy system continues to improve, the process of urbanization in China is also accelerating. During the “Twelfth Five-Year Plan†period, China’s urbanization level will reach and exceed 50%, ushering in a crucial period of urbanization transformation and development. Urbanization will promote the growth of the apparel consumer market.
With the growth of China’s national economy, the income of the middle and high income groups has continued to increase, and the Engel's coefficient has declined. People’s demands for clothing have become higher and higher. Some garments will evolve from satisfying consumers' functional needs to satisfying consumers' individual needs. Personal consumption will be a new growth point for domestic demand textile and apparel.
In recent years, the substitution rate of imported fabrics in China has been continuously increasing. At present, except for a few high-end branded garments that use imported fabrics, domestic middle and low-end garments and some high-end garments use domestically produced fabrics. Therefore, the domestic market for fabrics will increase with the increase in clothing consumption.
(II) Main Challenges 1. End-users’ consumption in developed countries has shrunk, and market competition has become more intense. There is no consumption savings and advance consumption is a kind of consumption concept that residents of developed countries have traditionally adopted. After experiencing the global financial crisis triggered by the US subprime mortgage crisis, the consumer confidence of developed country residents has been severely affected and they have begun to tend to increase their savings appropriately. The relative increase in savings will inevitably lead to a relative reduction in consumer spending, which will lead to a weakening of market demand. In addition, the financial crisis has triggered the credit crunch of financial institutions in developed countries, and the sources of household consumption funds have been strained. There is no significant support for consumption growth. The decline in the economic consumption rate of the developed economies represented by the United States will lead to a shrinking international market capacity and a fiercer competition in the international market. The impact of the financial crisis on market confidence can be gradually adjusted with the improvement of the economic situation, leading to a long period of time before consumer demand can fully recover.
2. The rapid development of the textile industry in emerging countries With the acceleration of global economic integration and the transfer of industries, the world textile industry has developed rapidly in many emerging countries. At present, from a worldwide perspective, Asia's China, India, Pakistan, Southeast Asia and Latin America have become the focus of textile industry development. In the past two years, due to factors such as the appreciation of renminbi, the implementation of labor laws, and the rising cost of raw materials, the production costs of China's textile industry have generally risen. Compared with some emerging countries, it has gradually lost its low-cost advantage. India, Pakistan, Indonesia and other countries have a good foundation in the textile industry, and they have an advantage in labor costs. Currently, they are committed to vigorously expanding the scale of the textile industry. These emerging countries have certain impacts and competitions on China's textile printing and dyeing industry.
3. Face the severe green challenges in the era of low-carbon economy After the global economy has undergone industrialization and informatization, it is moving toward low carbonization. The era of low-carbon economy has come, indicating that from now to the next 40 years of 2050, low-carbon economy will be an important manifestation of national competitiveness and corporate competitiveness. In the new round of globalization, the traditional high-carbon, high-energy, and high-growth development models of emerging economies face enormous pressure, and emerging economies are in a period of rapid development and increase, and the pressure on mitigation is far away. More than developed countries.
From a worldwide perspective, textile dyeing and finishing technology gradually develops into high quality, high efficiency, low resource consumption and product ecological development. Compared with the advanced level in foreign countries, China's textile printing and dyeing industry has large energy consumption and water consumption per unit of product, and has a large amount of pollutants. The pressure to reduce resources and energy consumption is very high.
4. Ecological safety raises higher requirements for the printing and dyeing industry. In recent years, consumer demand for textiles and clothing has increased from traditional practical and aesthetic trends to greater emphasis on safety and hygiene, especially on the fastness of fabrics and the absence of harmful substances. Requirements such as technical indicators have been significantly improved, and products with high quality and good environmental protection, hygiene, and safety performance have become increasingly popular among consumers in the European market. The EU has strengthened the health, safety, environmental protection, and labor standards on the grounds of protecting the interests of consumers, and has set higher requirements for China's export enterprises.
In particular, since the outbreak of the international financial crisis, in order to protect the domestic market and interests, the United States and other major developed countries have adopted legislation or established strict mandatory technical standards (legislation) on the grounds of so-called protection of the environment and protection of personal safety, and have restricted the import of foreign products. In the next few years, the threshold for technical barriers will become higher and higher, posing a severe challenge to the export of printing and dyeing products in China.
III. Guiding ideology and development goals for the development of the printing and dyeing industry in the “Twelfth Five-year Plan†(I) Guiding ideology In-depth implementation of the scientific concept of development, focusing on accelerating the transformation of development methods, relying on scientific and technological progress and independent innovation, focusing on accelerating the transformation and upgrading of printing and dyeing companies, and making efforts to promote Strategic adjustment of industrial structure. During the period of the 12th Five-Year Plan, we will pay more attention to scientific and technological progress, focus on product research and development and marketing, pay attention to resource conservation and environmental protection, improve product quality and added value, increase production efficiency, reduce production costs, reduce pollutant emissions, and increase the profitability of enterprises. Level, improve the quality and efficiency of economic growth, and promote the transformation of the industry from the number of resources to the growth of quality and efficiency.
(II) Development Goals The “Twelfth Five-Year Plan†is a crucial period for industrial restructuring and industrial upgrading in the printing and dyeing industry. During the “Twelfth Five-Year Plan†period, the printing and dyeing industry continued to maintain steady growth, relying on technological advancement and technological innovation to achieve key breakthroughs in key common technologies, further improve the level of technology, equipment, and technology, make substantial progress in energy saving and emission reduction and environmental protection, and create A group of internationally competitive companies.
1. The total economic output has steadily increased until 2015. The printing and dyeing enterprises of printing enterprises above designated size output 69.5 billion meters of printing and dyeing cloth, an average annual increase of 3%; the total industrial output value is 534.9 billion yuan, an average annual increase of 12%; the total export value is 19 billion US dollars. Increased by 8%.
2. Scientific and technological progress promotes the effect of transformation and upgrading Significant technological innovation and technological progress have become an important support for promoting industrial upgrading, and labor productivity has increased substantially. In 2015, enterprises above designated size reached 780,000 yuan/person/year (current production value), with an average annual growth rate of 10%. Enterprises continue to increase investment in research and development. The proportion of investment in R&D expenditures has increased from less than 1% to 1.5%.
3. Further progress has been made in energy saving, emission reduction and environmental protection. The energy consumption per unit of industrial added value has further declined in the printing and dyeing industry. By 2015, the energy consumption per unit of industrial added value was reduced by 20% compared with 2010, and the amount of water used per unit of industrial added value was higher than that of 2010. With a reduction of 30%, the discharge of major pollutants is 10% lower than in 2010.
IV. Key Tasks for the Development of the “Twelfth Five-Year Plan†Printing and Dyeing Industry (I) Accelerating Scientific and Technological Innovation and Technological Progress The full application of digital technology, information technology, and biotechnology is the main direction of the “12th Five-Year†printing and dyeing technology advancement. During the “Twelfth Five-Year Plan†period, the development of science and technology in the printing and dyeing industry focused on the in-depth development and application of energy-saving emission reduction and clean production technologies, as well as key breakthroughs in improving the quality and quality of dyeing and finishing technologies, focusing on the development of a high degree of automation and production efficiency. Cleaner production technologies that are high in terms of resources, low in resource consumption, and low in pollutant emissions, as well as various post-finishing technologies that improve product quality and added value, break through industrialized production, and increase efforts in promotion and application.
1. Strengthen key technologies in energy saving and environmental protection R&D breakthroughs Breakthroughs in enzyme scouring technology, key technologies for low-temperature bleaching of cotton fabrics, and efficient short-flow technologies such as tea saponin decoction and bleaching, breaking through the wet dyeing of reactive dyes, novel transfer printing, foam dyeing, etc. Watermark dyeing technology, breaking through the use of PVA recovery and utilization of desizing wastewater, PTA recovery and utilization of alkali reduction waste water, heat recovery and utilization of high temperature waste heat from heat setting machines, and breakthroughs in color difference, grammage, weft density, defects, fluid content, etc. Detection and control technologies have broken through the process of printing and dyeing production process network monitoring system, dye liquid central distribution system, high-efficiency digital printing integrated technologies such as printing and dyeing online detection and digital technology.
2. Increase the promotion and application of advanced technologies for energy conservation and environmental protection Actively promote high-efficiency short-flow pretreatment, biological enzyme desizing, cold pre-stack processing, cold pad batch dyeing, airflow dyeing, uniform dyeing, small bath ratio overflow dyeing, One-bath, paint continuous padding, digital printing, printing automatic pulping, foam finishing, and other water-less or anhydrous dyeing and finishing technology, expand the application ratio. Popularize online detection and control technologies such as fabric moisture content, hot air humidity, liquid level, door width, roll diameter, edge position, length, temperature, speed difference, and preshrinkage, and expand the application ratio. Promote the use of tertiary metering, condensate water, cooling water recycling, mercerizing and light alkali recovery, dyeing and drainage of high-temperature waste heat, dyeing and tapping waste water, and deep processing and reuse, and expand the application ratio.
3. Development of dyeing and finishing technology to improve product quality and quality Development of composite finishing technologies such as radiation protection, flame retardant, water repellent, oil repellent, antibacterial, waterproof and moisture permeable, hygroscopic and quick drying, etc. Special functionalities of textiles; research and development of processing technologies that give special properties such as electro-optical and catalytic properties to textiles, realizing the intelligentization of textiles; research and development of special textiles for harsh environments such as high temperature difference, high light radiation, fire and high-energy radiation Research and development of textiles with low target characteristics, thermal infrared stealth for human and other active targets.
Develop mechanical finishing technologies such as continuous softening, sanding, sanding, grinding, cutting, lustre, and ginning, and change the pattern of dyeing and finishing based on chemical processing. While improving product style and product quality, save Water, reduce pollutant emissions.
The development of new fiber and multi-component fiber short process dyeing and finishing technology, energy saving, increase product quality and added value.
4. The establishment of industrial innovation system The industrial innovation capability is not a simple superposition of the individual enterprise's innovation capability, but a broader and deeper social cooperation division. It is in the middle and intermediate sectors of the textile industry's printing and dyeing industry, forming the link between production, education, research, and upstream and downstream. The integrated innovation system between the industrial chain and the industrial chain is particularly important. The establishment of an industry-university-research institute, an upstream-and-downstream R&D platform, and an integrated innovation model that integrates enterprises as the mainstay, production-study-research cooperation, and the realization of optimal allocation of resources and maximization of benefits are the focus of China's printing and dyeing industry to promote scientific and technological innovation.
Establish a public technology service platform to make full use of social resources to solve the common technical problems of SMEs and the technical requirements of some special products. Make full use of the existing state-level technology centers and provincial and municipal technology centers to build a service system for R&D and support resources in the printing and dyeing industry, hire high-end scientific research personnel, increase investment, and strengthen cooperation. In the industrial cluster, we will establish a public innovation platform such as an R&D center, information center, inspection center, marketing center, talent training center, demonstration base, etc., with a clear division of labor and strategically conduct effective and coordinated research and development to avoid product convergence. Vicious competition.
The establishment of an intellectual property service platform, increased patent protection, timely formulation of new product standards, introduction of a series of policies to encourage corporate innovation, and implementation, and create a good social environment for corporate independent innovation. To develop modern service industries such as printing and dyeing information and inspection standards, and establish a printing and dyeing industry information database with reasonable structure, complete content, and convenient inquiry.
(II) Vigorously promote cleaner production and optimize economic development 1. Strengthen guidance, control total discharge of pollutants, and transfer of pollution After years of rapid development, the textile printing and dyeing industry in the eastern coastal region is facing rising labor costs and increasing pressure on environmental resources constraints. Stepping into upgrading and changing the stage of growth. During the “Twelfth Five-Year Plan†period, the eastern region accelerated industrial upgrading, printing and dyeing enterprises basically completed equipment upgrades or transformations, and printing and dyeing equipment basically achieved online monitoring and control, and energy-saving emission reduction printing and dyeing technologies were applied in most enterprises. Significant progress has been made in saving water and reducing pollutant emissions in the eastern region, and the total discharge of pollutants has been basically controlled.
The central and western regions are mostly areas with relatively scarce water resources and they are mostly located in water sources. The development of printing and dyeing industries in these areas must fully consider the local environmental capacity, strictly control the total amount of COD emissions, and not follow the path of development in the eastern coastal areas before they are developed. The transfer of the printing and dyeing industry in the central and western regions is not a transfer of surplus backward capacity, but a combination of transfer and upgrading. Government departments at all levels should take good environmental protection measures and establish clear environmental protection thresholds. They must be put in place so that they can not only undertake industries but also do no harm to the environment. In particular, the establishment of industrial parks at a high starting point, unified planning and rationalization of departments, centralized heat supply and centralized sewage treatment will not only help reduce costs, but also facilitate environmental monitoring and management.
2. Expanding the promotion and application of advanced process technologies Establishing industry advanced technology promotion mechanisms and public service platforms, organizing the evaluation of advanced industry technologies, establishing advanced technology demonstration production lines, establishing industry energy conservation and emission reduction model companies and projects, and advancing contract energy management, Actively guide enterprises to adopt advanced technology and equipment, and increase the promotion of advanced energy-saving emission reduction technologies, additives and equipment. Guide enterprises to establish a sound energy-saving and consumption-reduction management system, revise and improve various energy-saving management systems and assessment methods, and study and formulate practical and feasible energy-saving and emission reduction measures.
3. During the “Twelfth Five-Year Plan†period of research and development of new technologies, new processes, and their industrialization, in addition to continuing to promote the currently used technologies and technologies that are in good use in enterprises, we should also focus on research and development, application of new technologies, and new technologies. . The pre-treatment mainly includes the research and industrialization of the new slurry, the de-sizing of cotton fabrics under atmospheric pressure plasma, the industrial production of PVA degrading enzymes, and the activation of hydrogen peroxide bleaching systems. Dyeing and printing mainly include low chemical consumption printing and dyeing techniques, ultrasonic printing and dyeing technologies. Printing and dyeing digital technology focuses on the development of online intelligent measurement and control systems for printing and dyeing process parameters, network monitoring systems for the entire process of printing and dyeing production, intelligent scheduling systems for dyeing and finishing processes, and integrated digital printing technologies, and intelligent control systems for dyeing processes based on dye bath online monitoring. Digital image recognition system for printing and dyeing. Pollution control and control are mainly to realize the recycling of some dye baths, to study the low-cost advanced treatment and reuse technologies for printing and dyeing wastewater, and sludge treatment technologies.
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During the "12th Five-Year Plan" period, economic globalization will continue to develop in depth, and the world economy will gradually resume its growth during adjustments. At the same time, this period is a crucial period for China to achieve the goals of building a well-off society in an all-round way. It is a thorough implementation of scientific development. The important period for constructing a harmonious socialist society is also a crucial period for deepening reforms. Turning ways and adjusting structures will become the main line of development. In general, the international and domestic environment is conducive to the printing and dyeing industry to continue to maintain stable and sustainable development. Opportunities outweigh the challenges. During the “Twelfth Five-Year Plan†period, the printing and dyeing industry will focus on promoting technological innovation in the industry, reducing resource consumption, reducing environmental pollution, increasing product added value, improving the quality and efficiency of economic growth, innovating marketing models, and accelerating structural optimization and development. Way to change.
I. Development Achievements of the “Eleventh Five-Year†Printing and Dyeing Industry (I) Rapid Development of the Printing and Dyeing Industry 1. Continuous Increase in Production and Sales During the “11th Five-Year Plan†period, despite the impact of the international financial crisis, the production and sales of the printing and dyeing industry in China continued to grow. From 2005 to 2010, the scale of production and output value increased year by year; the growth rate of production showed a clear "V"-shaped trend; in 2008, it was the bottom, and the growth rate of output value was basically stable except that in 2009. In 2010, China's printing and dyeing enterprises above designated size produced 10.165 billion meters of printing and dyeing cloth, an increase of 66.13% over 2005, an average annual increase of 10.69%, and a total industrial output value of 303.405 billion yuan (estimated), an increase of 101.53% over 2005, with an average annual growth of 15.05. %; sales value of 296.981 billion yuan (estimated), an increase of 101.97% over 2005, an average annual growth of 15.10%; production and marketing rate of 97.84%, production and sales convergence is basically good, maintaining a high level of 97.5% or more.
2. Steady increase in economic benefits During the “11th Five-Year Plan†period, while maintaining a certain growth rate and increasing scale, the printing and dyeing industry pays more attention to scientific and technological progress, scientific and technological innovation, and improvement in management levels, and actively responds to the pressure of rising cost of production factors. Improve profitability and level, improve economic growth quality and efficiency. In 2010, the total profits of enterprises above designated size in the industry reached 12.678 billion yuan (estimated), an increase of 163.36% over 2005, with an average annual growth of 21.37%; gross profit margin increased from 9.42% in 2005 to 10.51% in 2010, an increase of 1.09 Percentage points; profit margin increased from 3.29% in 2005 to 4.29% in 2010, an increase of 1 percentage point. The labor productivity (current production value) of enterprises above designated size in the industry has increased from 332,200 yuan/person/year in 2005 to 481,400 yuan/person/year in 2010, an increase of 45.82%.
3. Exports maintained growth, and the resilience of changes in international market demand increased In the “Eleventh Five-Year Plan†period, in addition to the overall decline in export volume, amount, and unit price in 2009, China’s printing and dyeing cloth exports showed an overall year-on-year growth. In 2010, the six major categories of printing and dyeing exports were 12.668 billion meters, an increase of 22.11% over 2005, an average annual increase of 4.07%; the export value was 12.935 billion US dollars, an increase of 52.47% over 2005, an average annual increase of 8.80%; and the export unit price was 1.02 USD/ Meters, an increase of 24.86% over 2005, and an increase of US$0.2 per meter.
During the “Eleventh Five-Year Plan†period, printing and dyeing companies continued to adjust their market structure to adapt to changes in the international situation. Compared with 2005, the proportion of Asian markets fell from 54.65% to 46.77%, a reduction of 7.88 percentage points; the proportion of African market increased from 20.48% to 24.52%, an increase of 4.04 percentage points; the proportion of the American market was 14.45 % rose to 17.34%, an increase of 2.89 percentage points; the proportion of the European market rose from 9.90% to 10.92%, an increase of 1.02 percentage points. In particular, after the financial crisis, China has enhanced its trade with emerging market countries and regions. Printing and dyeing cloths have significantly increased their exports to emerging markets such as ASEAN, Russia, and Brazil. The proportion of exports to total exports was 12.17% in 2005, respectively. 1.52% and 2.31% increase to 15.54%, 3.23% and 3.94% in 2010.
(II) Significant achievements in scientific and technological advancement 1. Significant increase in equipment level During the “11th Five-Year Plan†period, the printing and dyeing industry carried out large-scale technological transformation and gradually eliminated outdated equipment with high water consumption and poor stability, saving energy, saving water, and reducing consumption. The number of environmentally-friendly equipment increased, especially in the eastern coastal areas, and the proportion of the world's advanced printing and dyeing equipment has been greatly improved. The level of automatic control of equipment has been continuously improved. On-line detection technologies for fabric moisture content, hot air humidity, liquid level, door width, roll diameter, edge position, length, temperature, speed difference, and shrinkage ratio have been gradually applied in printing and dyeing enterprises. The application of on-line detection technology of fabric moisture and alkali concentration has achieved very significant technological effects and energy-saving emission reduction effects. In addition, the proportion of broad-spectrum production equipment has increased year by year, and the proportion of equipment with a width of 280 to 320cm has increased from 1% in 2005 to 3%.
2. Breakthrough progress in process technology During the "Eleventh Five-Year Plan" period, China's printing and dyeing industry closely focused on national and industry development plans and goals, accelerated technological innovation and development, and dyeing and finishing technologies for printing and dyeing clean production technologies and new textile materials. Many breakthroughs have been made in the dyeing and finishing technology of multi-component fibers, the application of new dyes and auxiliaries, the treatment and reuse of waste water, and the recycling of resources, and some advanced technologies have been promoted and applied in enterprises to the entire industry. The technological progress has played a positive role in promoting. During the “Eleventh Five-Year Plan†period, a total of 99 scientific and technological achievements across the industry were awarded the Science and Technology Award of the China National Textile and Apparel Council, including 9 first-prize awards and 31 second-prize awards. Of the 99 scientific and technological achievements, 2 won the National Science and Technology Progress Award 2 Awards, 3 won the second prize of the National Science and Technology Invention Award.
(III) Improvement of the overall level of printing and dyeing products During the “11th Five-Year Plan†period, the capability of independent innovation of the printing and dyeing industry increased, and product development capacity increased. The output value rate of new products for printing and dyeing cloth increased from 5.69% in 2005 to 7.78% in 2009, for 4 years. Increased 2.09 percentage points; product added value increased from 1.1040 in 2005 to 1.1210 in 2009, an increase of 0.017 percentage points. At the same time, as the level of printing and dyeing equipment has been improved and advanced technology has been promoted and applied, the stability of product quality has been improved, the grades have been improved, and the requirements for small batches, varieties, and fast delivery have been met. The international competitiveness of dyeing and printing products has gradually increased, and the substitution rate of imported products has increased.
(IV) Significant progress has been made in enterprise management informatization With the popularization of computers and advances in software development, information technology has been gradually applied in the printing and dyeing industry, and information technology has been used to transform traditional production processes, marketing processes, and management processes. Accelerate the response to users and the market and improve the efficiency of enterprise management. Most of the printing and dyeing process parameters can be monitored, and monitoring and closed-loop control systems for stand-alone machines have also been industrialized, and the automation and digitization of printing and dyeing production lines have improved. The widespread adoption of computer-based color matching and color separation plate making technologies has greatly improved the quality of printing and dyeing products. The enterprise resource planning system (ERP) has been developed and applied in large-scale backbone enterprises. It reduces raw material inventory, saves costs, improves product quality and labor productivity, shortens the product development cycle, and improves the operation and management level and competitiveness of printing and dyeing companies. .
(V) Achievements in Industrial Structure Adjustment The market structure has been continuously adjusted, and the supporting role of domestic demand for the industry has become increasingly significant. The complex and ever-changing international financial situation and economic trend have prompted the printing and dyeing industry to adjust its development strategy in a timely manner, and will rely solely on the expansion of exports to become a strategy relying on expanding domestic demand and stabilizing exports, and efforts will be made to resolve the structural contradictions and problems that have accumulated over the long term. During the “Eleventh Five-Year Plan†period, China’s education, education, employment, health care and other people’s livelihoods have rapidly expanded financial expenditures, and the effects of consumption stimulus policies have increased; residents’ real income has maintained a relatively high growth, consumption expectations have improved, and the consumption structure has been accelerated. The actual growth of household consumption reached a relatively high level. The domestic demand market has increased the pulling effect of the printing and dyeing industry. The domestic sales value of the printing and dyeing industry has been increasing year by year. In 2010, the above-scale printing and dyeing enterprises realized domestic sales output value of 249.55 billion yuan (estimated), which was 2.6 times that of 2005, with an average annual growth of 21.06%; the domestic sales output value accounted for 84.03% of the total sales value, 18.75 more than the 65.28% of 2005. percentage point.
Product structure is constantly adjusted to meet market demand changes. The proportion of cotton printing and dyeing cloth basically maintained its original level, the proportion of cotton blended textile interwoven printing and dyeing cloth decreased greatly, and the proportion of purified fiber printing and dyeing cloth increased greatly. The proportion of printed and dyed fabrics has increased, and the proportion of bleached fabrics has decreased. In addition, the company has increased the research and development of new fiber fabrics, multi-component fiber fabrics and functional fabrics. The processing level of these products has been continuously increased, and the proportion of these products has continuously increased to meet people's escalating consumer demand.
The economic advantages of industrial clusters are fully reflected. In the Pearl River Delta, the Yangtze River Delta, and the Bohai Bay region, the printing and dyeing industry clusters have been increasing year by year, playing an important role in the development of the printing and dyeing industry. The proportion of printing and dyeing cloth production in the five eastern coastal provinces of Zhejiang, Jiangsu, Shandong, Guangdong and Fujian, etc., increased from 89.89% in 2005 to 91.37% in 2010. The Shaoxing, Xiaoshan, Zhejiang, Wujiang, Jiangsu, Changzhou, and Shishi, Fujian regions, the printing and dyeing industry cluster full of the advantages of a fully manifested economy, many private enterprises in these areas a high starting point, advanced equipment, large-scale production, product adaptability.
(6)Energy-saving and emission-reduction steadily During the “Eleventh Five-Year Plan†period, energy-saving and emission reduction is a key task for the development of the printing and dyeing industry. A number of new energy-saving and water-saving technologies have achieved R&D breakthroughs and have been applied in the industry. Significant progress has been made in pollutant control technologies, and resource recycling technology has made positive progress. The printing and dyeing enterprises actively carried out equipment transformation and technological innovation, and adopted new equipment, new processes, and new technologies. The industry has achieved remarkable results in energy conservation and emission reduction. From 2005 to 2010, the amount of fresh water taken by printing and dyeing cloth production dropped from 4 tons/100 meters to 2.5 tons/100 meters, down 37.5%; the reuse rate of printing and dyeing cloth production water increased from 7% to 15%, an increase of 8 percentage points; The comprehensive energy consumption of printing and dyeing cloth production fell from 59 kg of standard coal/100 meters to 50 kg of standard coal/100 meters, a decrease of 15%.
(7) Major problems in the development of the industry 1. The pressure on ecology and environmental protection is one of the biggest pressures for pollution reduction. Printing and dyeing industry is a key industry in the textile industry chain to increase the added value of products. It is also an industry with high energy consumption, high water consumption, and large amount of waste water. At the same time, due to the high water quality requirements for printing and dyeing, the water reuse rate of the printing and dyeing industry Lower. In recent years, although China's printing and dyeing industry has done a lot of work in energy saving and emission reduction, and achieved remarkable results, with the sustained and rapid development of the industry, the total amount of water resources consumed and the total amount of wastewater discharge are still increasing. The proportion of wastewater discharge in the printing and dyeing industry to the total amount of industrial wastewater discharged in the country has continuously increased and it has become one of the key pollution sources in China's industrial system. Due to the unbalanced development among regions and enterprises, the water consumption and comprehensive energy consumption of unit products in the whole industry are still far behind the advanced countries and regions. More than 90% of the capacity of the printing and dyeing industry in China is concentrated in the five coastal provinces in the east. Due to the over-concentration of production capacity, the total discharge of pollutants in some areas exceeds the environmental carrying capacity, coupled with some problems in policies and management, these areas have greater environmental pressure. The high costs brought about by pollution treatment have severely weakened the competitiveness of enterprises and have become a bottleneck restricting the healthy and sustainable development of the textile printing and dyeing industry.
Second, the ecological requirements of products are getting higher and higher. The ecological requirements of the European and American markets for textiles are getting higher and higher, and the ecological performance has become the content that must be inspected in international trade. Moreover, the indicators are increasing and the setting speed is gradually accelerating. The Eco-Lable labeling regulations, Oeke-Tex100 labeling regulations, and REACH regulations have had a substantial impact on China's textile printing and dyeing industry. Japan and other countries outside Europe and the United States have paid more and more attention to the ecological safety of products. Printing and dyeing enterprises have higher and higher production and processing requirements.
2. The level of process technology and equipment needs to be further improved in the eastern coastal areas of China. The production equipment of some printing and dyeing enterprises has reached the international advanced level. However, the overall level of equipment in the printing and dyeing industry is still not high, and there are still many companies with poor stability and energy The problem of high water consumption, low degree of automation, and high levels of automation and energy consumption are particularly prominent. With modern electronic technology, automation technology and biotechnology as the means, most of the internationally advanced technologies such as short-flow, waterless or less watermark dyeing and processing have already been applied, but they are mainly concentrated on backbone enterprises with better capital conditions and in the whole industry. The application coverage is still small, and most companies have problems with long production processes, high energy consumption, high water consumption, and poor product quality stability. In addition, compared with developed countries, although there is not much difference in the processing technology of conventional varieties in China's printing and dyeing industry, the level of production technology of high-grade fabrics is relatively backward. In particular, there are still significant gaps in key process technologies.
3. The company is mainly engaged in processing and production, and the capacity for independent innovation is weak. Printing and dyeing companies' R&D investment accounts for a low proportion of product sales revenue. Most of the enterprises have sample processing materials for the first time, and they are mostly mimicking and following in process technology, variety development, and management. The company's ability to innovate has improved. Due to the lack of independent innovation capability, China's printing and dyeing products are mainly conventional products with low technical content and lack of high-value-added specialty products. In Europe and the United States, the proportion of fabrics containing natural fibers and recycled fibers has increased year by year. European and American high-end cotton-containing products have focused on the development of multiple combinations of cotton/silk, cotton/hemp, cotton/wool, and super fine recycled fibers, ultra-fine chemical fibers, including multiple raw materials. , multi-color combination, multi-style combination, get a very different style and feel. China is generally a polyester/cotton or ammonia/cotton product, which is relatively monotonous, with few varieties of various fancy yarns, fewer varieties of three-dimensional structural design, and poor visual impact of new products. Although the variety and quantity of new products have greatly increased each year, most of them are changes in crafts, patterns, and colors, and are the follow-up and imitation of advanced country products. At present, China's printing and dyeing production still remains at the stage of processing mode mainly based on "substitution processing," and it is in the process of manufacturing and manufacturing in the global division of labor system, and lacks of extensions to R&D, design, and marketing.
II. Opportunities and Challenges for the Development of the “Twelfth Five-Year†Printing and Dyeing Industry During the “Twelfth Five-Year Plan†period, economic globalization will continue to develop in depth, and the world economy will gradually resume its growth during adjustments. At the same time, the 12th Five-Year Plan period will still be China. Economic development, an important strategic opportunity period.Overall, the international and domestic environment is conducive to the printing and dyeing industry to continue to maintain stable and sustainable development, opportunities and challenges coexist, the opportunity is greater than the challenge.
(I) Opportunities 1. The trend of global economic integration cannot stop the changing socio-economic environment, indicating that the trend of economic globalization is irresistible. The global financial crisis triggered by the subprime mortgage crisis in the United States further indicates that the framework for economic globalization has taken shape. Trade liberalization, internationalization of production, financial globalization, and globalization of science and technology are the main manifestations of global economic integration. Under this background, the global mobility of production factors and the efficiency of allocation will be further enhanced, thus promoting the globalization process to enter a new stage of accelerated development. Driven by globalization, the world economy is expected to maintain a strong growth momentum for a long period of time. The Chinese textile printing and dyeing industry will maintain a good opportunity for development.
2. The demand potential of emerging economies will be further released After the crisis emerges, the economic development of emerging market countries and regions enjoys a good momentum. Individual consumer demand and related industrial consumer demand are strong. The pulling role of China's textile and apparel exports is becoming increasingly apparent, becoming a new export of textile and apparel in China. growth point. At present, emerging markets account for more than 40% of the world economy. In the coming years, emerging markets will develop rapidly along with the economies of emerging economies. Their demand potential will be further released and their share of the world economy will increase. Therefore, despite the fact that the supply and demand of textiles in the international market have been basically balanced, the diversification of the export market can still ensure the share of China's printing and dyeing cloth exports in the international market.
3. Changes in consumer demand provide a new growth point for the development of the industry. With the advancement of science and technology and economic development, people's dress concept has changed, and they have paid more attention to environmental protection, multiple functions and intelligence, and comply with this market demand. The multifunctional fabric market has great potential.
(1) Functional fabrics With the advancement of science and technology and the improvement of the quality of life, consumers' demands for textiles and clothing are not limited to fashion. They are increasingly demanding for the functionality and comfort of textiles. It is hoped that textiles and clothing will have special functions. The effects, such as antibacterial, anti-microbial, ironing-free, heat preservation, etc., and the improvement from the single function of antibacterial, anti-wrinkle and the like to the multi-functional finishing performed by increasing the added value of the fabric. Functional textiles will be the growth point in the international market.
(2) The temperature of environmentally-friendly textiles is increasing, and glaciers are melting. Global warming is increasingly attracting attention. The EU "REACH" regulations and other regulations are to solve the problem of environmental destruction by evaluating, authorizing and restricting chemical substances in fabrics. Non-toxic, biodegradable and environment-friendly fabrics are hot spots in the research and development of the world textile industry. Eco-friendly textiles are a potential market.
(3) Intelligent Textile Advanced textile technology, computer engineering and material science have promoted the development of intelligent textiles. Combining dress and clothing with information reception, processing and transmission, improving the micro-circulatory space environment for dressing and implementing remote monitoring, nursing and guidance through dress, and enhancing certain functions of the human body have become the research and development direction of intelligent clothing. In the field of entertainment, sports, military, medical and engineering technology, many smart textiles have entered the application stage, such as bionics swimwear, medical guardianship, discoloration, breathable fiber, network clothing and so on. The textile fabrics with intelligent functions have shown good prospects both in R&D and application.
4. China's economy is generally in a rising period, and domestic effective demand continues to grow. Currently, China's economy is generally rising. Under this general environment, the sustained growth of domestic demand will bring favorable conditions for the sustainable and healthy development of the textile printing and dyeing industry.
With the growth of the domestic economy and the increase in disposable income of residents, textiles and clothing are important consumer goods for residents to improve their living standards, and expenditures on textiles and clothing are also growing. There is huge room for growth.
As China's reform and opening up efforts continue to increase, and the market economy system continues to improve, the process of urbanization in China is also accelerating. During the “Twelfth Five-Year Plan†period, China’s urbanization level will reach and exceed 50%, ushering in a crucial period of urbanization transformation and development. Urbanization will promote the growth of the apparel consumer market.
With the growth of China’s national economy, the income of the middle and high income groups has continued to increase, and the Engel's coefficient has declined. People’s demands for clothing have become higher and higher. Some garments will evolve from satisfying consumers' functional needs to satisfying consumers' individual needs. Personal consumption will be a new growth point for domestic demand textile and apparel.
In recent years, the substitution rate of imported fabrics in China has been continuously increasing. At present, except for a few high-end branded garments that use imported fabrics, domestic middle and low-end garments and some high-end garments use domestically produced fabrics. Therefore, the domestic market for fabrics will increase with the increase in clothing consumption.
(II) Main Challenges 1. End-users’ consumption in developed countries has shrunk, and market competition has become more intense. There is no consumption savings and advance consumption is a kind of consumption concept that residents of developed countries have traditionally adopted. After experiencing the global financial crisis triggered by the US subprime mortgage crisis, the consumer confidence of developed country residents has been severely affected and they have begun to tend to increase their savings appropriately. The relative increase in savings will inevitably lead to a relative reduction in consumer spending, which will lead to a weakening of market demand. In addition, the financial crisis has triggered the credit crunch of financial institutions in developed countries, and the sources of household consumption funds have been strained. There is no significant support for consumption growth. The decline in the economic consumption rate of the developed economies represented by the United States will lead to a shrinking international market capacity and a fiercer competition in the international market. The impact of the financial crisis on market confidence can be gradually adjusted with the improvement of the economic situation, leading to a long period of time before consumer demand can fully recover.
2. The rapid development of the textile industry in emerging countries With the acceleration of global economic integration and the transfer of industries, the world textile industry has developed rapidly in many emerging countries. At present, from a worldwide perspective, Asia's China, India, Pakistan, Southeast Asia and Latin America have become the focus of textile industry development. In the past two years, due to factors such as the appreciation of renminbi, the implementation of labor laws, and the rising cost of raw materials, the production costs of China's textile industry have generally risen. Compared with some emerging countries, it has gradually lost its low-cost advantage. India, Pakistan, Indonesia and other countries have a good foundation in the textile industry, and they have an advantage in labor costs. Currently, they are committed to vigorously expanding the scale of the textile industry. These emerging countries have certain impacts and competitions on China's textile printing and dyeing industry.
3. Face the severe green challenges in the era of low-carbon economy After the global economy has undergone industrialization and informatization, it is moving toward low carbonization. The era of low-carbon economy has come, indicating that from now to the next 40 years of 2050, low-carbon economy will be an important manifestation of national competitiveness and corporate competitiveness. In the new round of globalization, the traditional high-carbon, high-energy, and high-growth development models of emerging economies face enormous pressure, and emerging economies are in a period of rapid development and increase, and the pressure on mitigation is far away. More than developed countries.
From a worldwide perspective, textile dyeing and finishing technology gradually develops into high quality, high efficiency, low resource consumption and product ecological development. Compared with the advanced level in foreign countries, China's textile printing and dyeing industry has large energy consumption and water consumption per unit of product, and has a large amount of pollutants. The pressure to reduce resources and energy consumption is very high.
4. Ecological safety raises higher requirements for the printing and dyeing industry. In recent years, consumer demand for textiles and clothing has increased from traditional practical and aesthetic trends to greater emphasis on safety and hygiene, especially on the fastness of fabrics and the absence of harmful substances. Requirements such as technical indicators have been significantly improved, and products with high quality and good environmental protection, hygiene, and safety performance have become increasingly popular among consumers in the European market. The EU has strengthened the health, safety, environmental protection, and labor standards on the grounds of protecting the interests of consumers, and has set higher requirements for China's export enterprises.
In particular, since the outbreak of the international financial crisis, in order to protect the domestic market and interests, the United States and other major developed countries have adopted legislation or established strict mandatory technical standards (legislation) on the grounds of so-called protection of the environment and protection of personal safety, and have restricted the import of foreign products. In the next few years, the threshold for technical barriers will become higher and higher, posing a severe challenge to the export of printing and dyeing products in China.
III. Guiding ideology and development goals for the development of the printing and dyeing industry in the “Twelfth Five-year Plan†(I) Guiding ideology In-depth implementation of the scientific concept of development, focusing on accelerating the transformation of development methods, relying on scientific and technological progress and independent innovation, focusing on accelerating the transformation and upgrading of printing and dyeing companies, and making efforts to promote Strategic adjustment of industrial structure. During the period of the 12th Five-Year Plan, we will pay more attention to scientific and technological progress, focus on product research and development and marketing, pay attention to resource conservation and environmental protection, improve product quality and added value, increase production efficiency, reduce production costs, reduce pollutant emissions, and increase the profitability of enterprises. Level, improve the quality and efficiency of economic growth, and promote the transformation of the industry from the number of resources to the growth of quality and efficiency.
(II) Development Goals The “Twelfth Five-Year Plan†is a crucial period for industrial restructuring and industrial upgrading in the printing and dyeing industry. During the “Twelfth Five-Year Plan†period, the printing and dyeing industry continued to maintain steady growth, relying on technological advancement and technological innovation to achieve key breakthroughs in key common technologies, further improve the level of technology, equipment, and technology, make substantial progress in energy saving and emission reduction and environmental protection, and create A group of internationally competitive companies.
1. The total economic output has steadily increased until 2015. The printing and dyeing enterprises of printing enterprises above designated size output 69.5 billion meters of printing and dyeing cloth, an average annual increase of 3%; the total industrial output value is 534.9 billion yuan, an average annual increase of 12%; the total export value is 19 billion US dollars. Increased by 8%.
2. Scientific and technological progress promotes the effect of transformation and upgrading Significant technological innovation and technological progress have become an important support for promoting industrial upgrading, and labor productivity has increased substantially. In 2015, enterprises above designated size reached 780,000 yuan/person/year (current production value), with an average annual growth rate of 10%. Enterprises continue to increase investment in research and development. The proportion of investment in R&D expenditures has increased from less than 1% to 1.5%.
3. Further progress has been made in energy saving, emission reduction and environmental protection. The energy consumption per unit of industrial added value has further declined in the printing and dyeing industry. By 2015, the energy consumption per unit of industrial added value was reduced by 20% compared with 2010, and the amount of water used per unit of industrial added value was higher than that of 2010. With a reduction of 30%, the discharge of major pollutants is 10% lower than in 2010.
IV. Key Tasks for the Development of the “Twelfth Five-Year Plan†Printing and Dyeing Industry (I) Accelerating Scientific and Technological Innovation and Technological Progress The full application of digital technology, information technology, and biotechnology is the main direction of the “12th Five-Year†printing and dyeing technology advancement. During the “Twelfth Five-Year Plan†period, the development of science and technology in the printing and dyeing industry focused on the in-depth development and application of energy-saving emission reduction and clean production technologies, as well as key breakthroughs in improving the quality and quality of dyeing and finishing technologies, focusing on the development of a high degree of automation and production efficiency. Cleaner production technologies that are high in terms of resources, low in resource consumption, and low in pollutant emissions, as well as various post-finishing technologies that improve product quality and added value, break through industrialized production, and increase efforts in promotion and application.
1. Strengthen key technologies in energy saving and environmental protection R&D breakthroughs Breakthroughs in enzyme scouring technology, key technologies for low-temperature bleaching of cotton fabrics, and efficient short-flow technologies such as tea saponin decoction and bleaching, breaking through the wet dyeing of reactive dyes, novel transfer printing, foam dyeing, etc. Watermark dyeing technology, breaking through the use of PVA recovery and utilization of desizing wastewater, PTA recovery and utilization of alkali reduction waste water, heat recovery and utilization of high temperature waste heat from heat setting machines, and breakthroughs in color difference, grammage, weft density, defects, fluid content, etc. Detection and control technologies have broken through the process of printing and dyeing production process network monitoring system, dye liquid central distribution system, high-efficiency digital printing integrated technologies such as printing and dyeing online detection and digital technology.
2. Increase the promotion and application of advanced technologies for energy conservation and environmental protection Actively promote high-efficiency short-flow pretreatment, biological enzyme desizing, cold pre-stack processing, cold pad batch dyeing, airflow dyeing, uniform dyeing, small bath ratio overflow dyeing, One-bath, paint continuous padding, digital printing, printing automatic pulping, foam finishing, and other water-less or anhydrous dyeing and finishing technology, expand the application ratio. Popularize online detection and control technologies such as fabric moisture content, hot air humidity, liquid level, door width, roll diameter, edge position, length, temperature, speed difference, and preshrinkage, and expand the application ratio. Promote the use of tertiary metering, condensate water, cooling water recycling, mercerizing and light alkali recovery, dyeing and drainage of high-temperature waste heat, dyeing and tapping waste water, and deep processing and reuse, and expand the application ratio.
3. Development of dyeing and finishing technology to improve product quality and quality Development of composite finishing technologies such as radiation protection, flame retardant, water repellent, oil repellent, antibacterial, waterproof and moisture permeable, hygroscopic and quick drying, etc. Special functionalities of textiles; research and development of processing technologies that give special properties such as electro-optical and catalytic properties to textiles, realizing the intelligentization of textiles; research and development of special textiles for harsh environments such as high temperature difference, high light radiation, fire and high-energy radiation Research and development of textiles with low target characteristics, thermal infrared stealth for human and other active targets.
Develop mechanical finishing technologies such as continuous softening, sanding, sanding, grinding, cutting, lustre, and ginning, and change the pattern of dyeing and finishing based on chemical processing. While improving product style and product quality, save Water, reduce pollutant emissions.
The development of new fiber and multi-component fiber short process dyeing and finishing technology, energy saving, increase product quality and added value.
4. The establishment of industrial innovation system The industrial innovation capability is not a simple superposition of the individual enterprise's innovation capability, but a broader and deeper social cooperation division. It is in the middle and intermediate sectors of the textile industry's printing and dyeing industry, forming the link between production, education, research, and upstream and downstream. The integrated innovation system between the industrial chain and the industrial chain is particularly important. The establishment of an industry-university-research institute, an upstream-and-downstream R&D platform, and an integrated innovation model that integrates enterprises as the mainstay, production-study-research cooperation, and the realization of optimal allocation of resources and maximization of benefits are the focus of China's printing and dyeing industry to promote scientific and technological innovation.
Establish a public technology service platform to make full use of social resources to solve the common technical problems of SMEs and the technical requirements of some special products. Make full use of the existing state-level technology centers and provincial and municipal technology centers to build a service system for R&D and support resources in the printing and dyeing industry, hire high-end scientific research personnel, increase investment, and strengthen cooperation. In the industrial cluster, we will establish a public innovation platform such as an R&D center, information center, inspection center, marketing center, talent training center, demonstration base, etc., with a clear division of labor and strategically conduct effective and coordinated research and development to avoid product convergence. Vicious competition.
The establishment of an intellectual property service platform, increased patent protection, timely formulation of new product standards, introduction of a series of policies to encourage corporate innovation, and implementation, and create a good social environment for corporate independent innovation. To develop modern service industries such as printing and dyeing information and inspection standards, and establish a printing and dyeing industry information database with reasonable structure, complete content, and convenient inquiry.
(II) Vigorously promote cleaner production and optimize economic development 1. Strengthen guidance, control total discharge of pollutants, and transfer of pollution After years of rapid development, the textile printing and dyeing industry in the eastern coastal region is facing rising labor costs and increasing pressure on environmental resources constraints. Stepping into upgrading and changing the stage of growth. During the “Twelfth Five-Year Plan†period, the eastern region accelerated industrial upgrading, printing and dyeing enterprises basically completed equipment upgrades or transformations, and printing and dyeing equipment basically achieved online monitoring and control, and energy-saving emission reduction printing and dyeing technologies were applied in most enterprises. Significant progress has been made in saving water and reducing pollutant emissions in the eastern region, and the total discharge of pollutants has been basically controlled.
The central and western regions are mostly areas with relatively scarce water resources and they are mostly located in water sources. The development of printing and dyeing industries in these areas must fully consider the local environmental capacity, strictly control the total amount of COD emissions, and not follow the path of development in the eastern coastal areas before they are developed. The transfer of the printing and dyeing industry in the central and western regions is not a transfer of surplus backward capacity, but a combination of transfer and upgrading. Government departments at all levels should take good environmental protection measures and establish clear environmental protection thresholds. They must be put in place so that they can not only undertake industries but also do no harm to the environment. In particular, the establishment of industrial parks at a high starting point, unified planning and rationalization of departments, centralized heat supply and centralized sewage treatment will not only help reduce costs, but also facilitate environmental monitoring and management.
2. Expanding the promotion and application of advanced process technologies Establishing industry advanced technology promotion mechanisms and public service platforms, organizing the evaluation of advanced industry technologies, establishing advanced technology demonstration production lines, establishing industry energy conservation and emission reduction model companies and projects, and advancing contract energy management, Actively guide enterprises to adopt advanced technology and equipment, and increase the promotion of advanced energy-saving emission reduction technologies, additives and equipment. Guide enterprises to establish a sound energy-saving and consumption-reduction management system, revise and improve various energy-saving management systems and assessment methods, and study and formulate practical and feasible energy-saving and emission reduction measures.
3. During the “Twelfth Five-Year Plan†period of research and development of new technologies, new processes, and their industrialization, in addition to continuing to promote the currently used technologies and technologies that are in good use in enterprises, we should also focus on research and development, application of new technologies, and new technologies. . The pre-treatment mainly includes the research and industrialization of the new slurry, the de-sizing of cotton fabrics under atmospheric pressure plasma, the industrial production of PVA degrading enzymes, and the activation of hydrogen peroxide bleaching systems. Dyeing and printing mainly include low chemical consumption printing and dyeing techniques, ultrasonic printing and dyeing technologies. Printing and dyeing digital technology focuses on the development of online intelligent measurement and control systems for printing and dyeing process parameters, network monitoring systems for the entire process of printing and dyeing production, intelligent scheduling systems for dyeing and finishing processes, and integrated digital printing technologies, and intelligent control systems for dyeing processes based on dye bath online monitoring. Digital image recognition system for printing and dyeing. Pollution control and control are mainly to realize the recycling of some dye baths, to study the low-cost advanced treatment and reuse technologies for printing and dyeing wastewater, and sludge treatment technologies.
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Product name: Steel Wire
Standards:
DIN 17223-1 Round Steel Wire for springs
DIN EN 10270-1 Steel Wire for Mechanical Springs
GB 3206-82 Carbon Constructional Quality Steel Wire
JIS G 3521-1991 Hard Drawn Steel Wire
GB 4357-89 Carbon Spring Steel Wire
YB/T 5220-93 Carbon Steel Wire For Non-Mechanical Springs
YB/T 5032-2006 Mild Steel Wire for Important Purposes.
ASTM A853-04 Standard Specification for steel wire, carbon, for General Use.
ASTM A227 Steel Wire, Cold-Drawn For Mechanical Springs
Diameter: 0.20mm-12.50mm
Usages: Mechanical Equipment, Engineering Vehicle, Motor Vehicle, Motorcycle, Accumulator Car, Bicycle, Fitness Equipment, Elevator, Steel Wire Screen, Mattress And Sofa, Umbrella Frame, Electronic Products, Motorcycle Spokes, Bicycle Spokes, Umbrella frame, ect.
Material: SAE1006, SAE1008, SAE1010, Q195, Q235, 30#, 35#, 30Mn, 40#, 42A,SWRH 42B, 45#, 50#, 55#, 30MnSi, 62A,62B, 60, 65, 65Mn, 70, 75,72A, 72B, 77A, 77B, 80,82A, 82B
Steel Wire
Steel Wire,Bonnell Border Pocket Steel Wires,High Quality Steel Wire,Washer Suspender Steel Wire
TAIXING HONGYE STEEL WIRE MANUFACTURING CO.,LTD , http://www.steeltr.com