The pellet feed is characterized by its high density, large capacity, good palatability, high intake and digestibility, good food and poultry eating, fast growth, egg increase, meat increase, milk-increasing effect, convenient storage, transportation and so on. The majority of farmers (fields) and feed producers love, pellet machine, feed pellet machine is the main tool for the production of pellet feed, production volume and mechanical properties are closely related to our benefits. In actual operation, producers often have a lot of reasons for the production and wear of the pellet machine because of low production, high wear and frequent replacement of parts, and the treatment methods vary widely. According to the flat mold granule machine, ring mold granule machine and pellet feed equipment produced by Shandong Zhangqiu Yulong Machinery Co., Ltd., the factors and treatment methods for controlling the yield of feed pellet machine in feed granulation are summarized as follows:
1. The model is not properly selected.
The feed pellet machine mainly has the following types: flat mold particle machine, ring mold particle machine, expanded particle machine, irregular particle machine and the like. The flat mold granulator is suitable for small and medium-sized farmers (field) because of its economy, practicality, small footprint, easy operation, flexible movement, convenient installation and maintenance, etc., but the output is low, the template pressure roller has a short service life, and is suitable for full price. The pellets or pellets with less grass powder content are pressed; the ring mould pellet machine is generally divided into three types: ordinary ring mold particle machine, grass powder particle machine and straw grass granulator. For the preparation of ordinary pellets containing a certain proportion of grass powder, the ordinary ring die granule machine is used; for the pellets with high content of pure grass powder or grass powder, grass powder granule machine should be used; pure straw and straw granules must use straw Grass special granulator. In terms of use, the ring die granulator is divided into steam and non-steam. The use of steam can soften the feed in advance, adjust (or adjust) the water content of the raw material, increase the temperature, reduce the wear of the mold, improve the color of the feed, increase the yield and increase efficiency; without using steam, the production effect is greatly reduced, the output is low, the mold wears large, and the color is poor. .
2. The quality of the mold is poor, so that the current mechanical grinding is not in place, and the mold maintenance is not timely.
The mold is the heart of the feed pellet machine, and its quality is critical to the production of pellet machines, pellet pellet machines, pellet feeders, and feed pelletizers. The original (machine) parts or molds that meet the quality standards must be used, and the material and hardness and compression ratio are strictly required. Before use, it should be mixed with bran, fine sand and engine oil in a certain proportion. The mold should be reasonably, patiently, meticulously and fully ground. After grinding for 30 minutes to one hour, it can be directly fed without stopping. The gap between the pressure roller (wheel) and the ring mold (template) should not be too large or too small. Too large, low yield, poor particle density; too small, mechanical wear is severe, shortening the service life of the mold. In use, adding a little oil to the raw material can also effectively increase the yield and reduce the wear of the mold. After the end of the production, mix the edible oil with a small amount of bran and squeeze for another one or two minutes to fill the mold hole so that the oil can be put into production at the next work. This not only maintains the mold (template), reduces energy consumption, but also increases production.
3. The degree of automation and the relationship between structure, mechanical performance and mutual configuration are unreasonable.
Small machines can be manually loaded and discharged naturally, but large and medium-sized complete sets of equipment (or units) must be matched with reasonable, complete and effective, such as crushing, mixing, iron removal equipment, mechanical feeding, computer ingredients, analog monitoring, mixing, Equipment and processes such as cooling, boilers, and dust removal are indispensable. Low voltage, small function, narrow space, insufficient steam pressure, frequent replacement of raw materials and additives, serious material residue, imbalance of water distribution ratio, lubrication and fastening of transmission parts are not in place, and leakage occurs; raw materials and models or molds used The reasons for such large differences in power requirements, etc., also have a greater impact on the output of pellet machines, pellet pellet machines, pellet feeders, and feed pelletizers. Only by mastering the performance of each part and the relationship between each other, and complying with the regulations and symptomatic treatment can improve the effective yield of the pellet machine.
4. The work schedule is misplaced and the preparation work is not comprehensive enough.
In some industries, in order to catch production, work hours are prolonged, personnel fatigue is serious, mechanical equipment is overloaded and even sick, and the machine is not timely repaired, oiled, cooled, and people and machines are seriously absent and lost. The preparation of spare molds and accessories is not sufficient, and the understanding of the models and applicable materials is not enough. Although these issues may seem insignificant, if handled properly, there will be good returns in production.
The emergence and treatment of these problems are only a small part of the entire production process. Once they are put into production, there will be new problems for us to solve. Since we are engaged in equipment production and after-sales service in the first line, it is inevitable that there are some misunderstandings, preconceptions, and suspicions of one-leaf obstacles. If we want to find the factors and problems that fully restrict the output of pellet machine, feed pellet machine, pellet feed machine and feed granulator, And properly handle, objectively face the contradictions and unification of input and output, but also need to be specifically treated according to the specific problems of equipment and raw materials. The ancients did not say that "the paper has to come to an end, I know that this matter must be carried out"?
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